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Diameter range: φ0.1-2.0mm

Price upon request, customization available.

 

Manufactured using proprietary extrusion molding and vacuum sintering techniques, Stone Peak's silicon nitride microbeads exhibit a density ≥ 3.2 g/cm³ and offer exceptional wear resistance, over 10 times that of nano-zirconia beads and nearly 20 times that of high-purity zirconia beads. With a 24-hour wear rate as low as one part per million, material loss is virtually negligible. Their low grinding consumption minimizes media wear and contamination, making them ideal for producing ultra-fine powders with high purity. Optimized for ultra-fine dispersion of high-performance materials, particularly in processes requiring exceptional product purity and particle fineness.

 

1. Advantages of Silicon Nitride Beads

  • Ultra-Fine Grain Structure: Engineered from highly refined raw materials, enabling minimal wear and extended service life.

  • High Density: Compact internal structure delivers excellent impact resistance and prevents bead breakage during operation.

  • Consistent Size Distribution: Ensures stable grinding performance and consistent processing outcomes.

  • Smooth Surface Finish: Reduces self-wear and media-induced contamination.

 

2. Advanced Manufacturing Technology

  • Produced via proprietary extrusion molding for uniform bead structure and high packing density.

  • Vacuum sintered to achieve a density > 3.2 g/cm³.

  • Offers wear resistance 10 times greater than zirconia beads and nearly 20 times greater than high-purity zirconia, delivering superior cost-performance.

  • Supports higher linear velocities, improving ultra-fine dispersion efficiency by over 30%.

  • With a density approximately 53% that of zirconia beads, it reduces energy consumption and thermal load during high-speed milling.

 

3. Applications

Silicon nitride beads (φ0.1–2.0 mm) are ideal for ultra-fine dispersion of advanced materials, particularly in applications demanding high product purity and submicron particle size control.

 

4. Parameters Table

Index

Unit

Silicon Nitride Beads

Bead Size Distribution

mm

Φ0.1-2.0

Density

g/cm³

≥3.2

Crushing Strength

Kgf

≥50(Φ1.0mm)

Sphericity

Ds/Dl

>0.97

Surface Self-wear Rate

ppm/h

<1.6

Internal Self-wear Rate

ppm/h

<1.5

Internal Porosity

%

<0.2

Size tolerance rate

%

≈0.5

Silicon Nitride Beads (Ultra Wear Resistant)

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